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'<br>Low volume Pcb assembly is the latest bespoke service for highly-customized flexible mounting options for affording minimal flexibility for placing components on a small number of bare boards as compared to large production runs. The technology of using small quantity production run processes is not new. It has been used in small to medium production runs for many years now. However, there has been a paradigm shift in approach from using this methodology of small to medium volume production to meet tight production cost margins, while maintaining or improving upon the level of quality.<br><br><br>The key benefits of small batches are time savings, optimized product sourcing, and cost reduction. Because of the optimized routing of components by using low volume PBC, the operator gets more production efficiency and reduced product weight with smaller runs. This helps to achieve greater production cost effectiveness. Alternatively, you may be a small to medium sized PBC manufacturer who needs to generate few small-quantity PCBs within a short turnaround period and at significantly lower cost. In such instances, flexible PBC production helps you to offer low cost [https://www.fastturnpcbs.com/2021/06/22/pcb-fabrication/ pcb fabrication] to meet your objectives of flexible product sourcing and optimal time management.<br><br><br>Flexible circuit board assembly or PCB assembly is a method for making small quantities of printed circuit boards (PCBs) using the same printed circuit technology and material for large volumes. The technique involves making use of flexible substrates like thermoplastics, plastics, polymers, or thin film transistors or capacitors on a substrate like a wooden or plastic tray. PCBs then are printed with circuit technology according to requirements, using a computer-controlled machine. This article discusses the advantages of using low volume PBC for meeting your targeted application goals.<br><br><br>Advantages of low volume PBC assembly: Low cost and high speed - The concept of flexible PCB assembly provides fast solutions to your printed circuit board assembly needs. The material can be quickly mounted on to the board. This helps to save time as well as money for several reasons. For example, it is less costly to mount the boards on flexible substrates rather than traditional methods of mounting the boards using more costly metals or solid substrates. Another advantage is that the flexible PCB material allows the creation of double sided assemblies that can be applied to multiple applications.<br><br><br>Low cost and high speed - Using a flexible PCB means that the board manufacturers need not make single runs of PCBs. Instead, multiple identical units can be produced in bulk quantity at a low cost per unit. Instead of making single runs of PCBs from a printed circuit board assembly process, many identical units can be produced using low volume pcb production techniques. The best part is that the production cost per unit for flexible components is much lower than the cost per unit for solid substrates or metals.<br><br><br>Reduced cost - To reduce manufacturing costs even further, many PCBS firms are able to utilize test points as well as other innovative solutions that reduce waste during the production process. Test points are components like solder points, mounting holes and other service points that can be used in the manufacturing process to help evaluate the functionality and performance of a printed circuit board assembly during production and shipping. Additionally, test points allow engineers to test components during their fabrication cycle thereby reducing the cost of prototype fabrication as well.<br><br><br>Reduced risk - There are also a number of alternatives available to reduce the risk of accidents during low volume pcb assembly. Many of these alternatives are especially suitable for low volume pcb assembly which involves surface soldering, SMT soldering, and fasteners like tab rings. A number of soldering methods, including tig welding, MIG welding and flux cored arc welding (FCAW) can provide the application with extra safety as they do not require flux injections during the process. With regards to SMT soldering, this is because these processes make use of heat welding which has significantly reduced the exposure to harmful solvents.<br><br><br>Through a combination of several techniques, engineers can easily create effective prototypes using low volume pcb assembly. Moreover, it has never been easier or faster to fabricate products as compared to traditional methods. For companies seeking to improve their products and to provide their customers with the best products in the market, it makes a lot of sense to utilize prototype manufacturers to meet all their product requirements. Furthermore, the company may choose to assemble the finished product in bulk and have them manufactured by multiple assembly lines. However, it should always be borne in mind that if one is assembling thousands of products, it is more advisable to use single-sourcing provider rather than multiple ones to reduce the risk of products being produced in error. This is especially important considering the volume of products that are produced by these assembly lines.<br>'